Smart Manufacturing in Plastic Injection Molding

Smart Manufacturing is talked about quite a bit. It goes by other names, too, like the Internet of Things (IoT), Industrial IoT (IIoT), and Industry 4.0. The term IoT was first coined by Peter T. Lewis in 1985 to describe “the integration of people, processes, and technology with connectable devices and sensors to enable remote monitoring, status, manipulation, and evaluation of trends of such devices.”

So the term has been around for a while now, but the concept still continues to develop and evolve as technology continues to advance through new hardware like sensors, and through the collection and analysis of data. So, how have the advancements in smart manufacturing affected the plastic injection molding business? This article takes a look at the topic.

Benefits of Smart Manufacturing

Smart factories use smart manufacturing to gain production efficiencies, improve production quality and reduce time to market. Machines can now communicate failure points and collect data that can be used to improve predictive and preventative maintenance, which in the long run improves uptime. Data analysis is used to predict and prevent failure; it indicates when intervention is required and recommends the necessary corrective actions. Troubleshooting is more efficient, which benefits both manufacturers and customers.

Sensors, Connectivity and Data

The entire concept of smart manufacturing in injection molding revolves around collecting and analyzing the data. Sensors collect the data and networks transport the data. If a device or piece of equipment on the floor is standalone, it will not contribute to the collective knowledge of the smart factory. Devices and machinery equipped with sensors have the ability to monitor, collect, exchange and analyze data – all without human interaction. The sensors collect data, and communicate better information on the plant floor, as well as outside the plant (or from the outside in) faster, in order to make easier decisions.

Every device that has the ability to gather intelligence needs to be on a backbone of some type that allows it to produce data or have data pulled out of it. New sensor networks can be established, or sensors and data networking can be added to existing devices. The goal in injection molding is to connect the equipment on the plant floor to a network that can monitor, measure, store, and retrieve data.

As for the data itself, decisions need to be made that make the most sense for the injection molder. How and where to house the data is one such decision – should it be kept in-house, or outside of the company walls? Data security is of paramount concern, so if data is stored off premises, remote connectivity and how to safely get into your system from the outside needs to be addressed.

Plastics, in Particular

Since plastics is the third largest sector in the manufacturing industry, it warrants special consideration in the IIoT as it impacts manufacturers and their customers. In terms of injection molding complex components, the data gathered and analyzed can help ensure maximum repeatability in the injection molding process, consistent quality, and low defects. And again, the data also helps determine preventative machine maintenance which helps avoid unplanned downtime.

From the customer perspective, smart manufacturing provides many benefits for communication and visibility. Machine data collection and reporting gives the customer important timing information on project and production order status.

And so it goes. The drive to glean more – and better – data from industrial equipment and systems will continue to improve productivity in the plastic injection molding sector as technology, sensors, and systems continue to evolve, to the benefit of the molders and their customers.

Centrifugal Pumps: A Simple Introduction

There are various names by which the centrifugal pumps are known such as the hydrodynamic pump and the dynamic pressure pump. As the name suggests, the pump is manufactured using the basics of centrifugal force in consideration. The kinetic energy produced due to rotation of the turbine or electric engine/motor is turned to pressure in the liquid and thus the flow happens.

Advantages Of Centrifugal Pumps

When you compare these pumps in tandem with other pumps, they are easier-to-install. They are manufactured via the process of back pullout-design. In times of repair, the parts can be taken apart, fixed and work restarted within a short duration. But, you need the services of a professional to get the best.

Mechanism

The responsibility of moving any fluid is done by the impellers. The most important component is of course, the mechanical seal that prevents the fluids from leaking externally from the insides of the centrifugal pump.

The main body of a centrifugal pump consists of impeller, pump axis, bearing, stuffing box, seal ring and pump body.

Since the process involves movement of fluids, a large amount of pressure has to be dealt inside the pump. If the components are not properly attached, then the leakage of fluids can happen. The mechanical seals present between the pumping house and shaft assist in keeping a tab on the pressure caused due to the rotation of shafts. However, the seals vary in size and functions as they are designed as per the industry and their work function.

Industries

Different types of industries use centrifugal pumps and they vary right from environmental plants, textile industries, power stations, food industries and water desalination plants.

Centrifugal pumps can also be made the best use of in large gardens or aquatic ponds.

Selection Of Inferior Quality Seals

Just imagine the catastrophe that can be caused if the leakage happens. There may be loss of life and resources.

Malfunctions

If you have got an inexperienced operator, naturally the electric motor will be affected as the impeller will get affected. In this case, a swift action is essential.

If the centrifugal pumps displays signals of vibration and gives noise, then the impeller has become eroded. Some of the debris may have entered the impeller and the result is corrosion. The impeller has to be replaced for proper functioning of the centrifugal pump.

If there is low pressure in the pump or low level of chemical fluids, then it is necessary that the pump be heated so that the flow is smooth.

If the shaft, impeller are not properly aligned, there can be un-balancement. The pump may shake vigorously and the result will be other parts may get loosened, and the entire components may suffer damage.

Time Saving Catering Equipment for Wedding and Event Caterers

The wedding and event industry is a very demanding one. Time is such a huge factor because everything takes place on one day. For caterers, this means that the food needs to be prepared for hundreds of people and served on the same day. Time is of the essence. Therefore a caterer requires all of the best time saving catering equipment at their disposal.

· Robot Coupe Food Processor

A Food Processor can be a caterer’s best friend; especially the Robot Coupe Combo Food Processor. This unit slices vegetables as well as grates and juliennes them. It is a great time saver because you don’t have to slice and grate the vegetables yourself. The Food Processor does it for you quickly, efficiently, and consistently.

· Anvil Potato Peeler

This is not the little hand sized potato peeler that you’re thinking of. This is the big 12 kilogram Anvil Potato Peeler. This catering equipment will make your life so much easier. No more peeling potatoes by hand. Just throw the potatoes into this machine, switch it on and let it peel hundreds of potatoes for you. It will peel 12 kilograms of potatoes within 2 minutes. You will save so much time that you can use on other catering tasks.

· Hamilton Beach Food Blender

If your menu includes soups and sauces then the Hamilton Beach Food Blender will be perfect for you. It lets you puree soups, emulsify dressings, grind flour, and chop salsa. This machine has a patented design that keeps the ingredients circulating through the blades until the contents are completely emulsified.

· Cake Mixer

As a caterer you most likely have desserts such as cakes on your menu. A 20 Litre Cake Mixer is ideal for making large batches of cake batter for cake, cupcakes, or muffins. It takes the hard work of mixing the batter out of your hands. You can then concentrate on the next step of the baking process, thus saving you time.

· DIHR Dishwasher

After the meal service is catered for, the dishes need to be cleaned. A DIHR Dishwasher comes in very handy because you don’t have to stand around doing the dishes after a long day of food preparation and serving.

Time saving catering equipment is essential for a wedding and event caterer because you have very little time within to deliver your meals. Take the time to prepare and invest in the correct catering equipment so that your catering business can grow and prosper. It will be worth it.

5 Brilliant Ways To Teach Your Audience About Restaurant Management Consultants

Hospitality is one of the most creative sectors that offer enough room for innovation. If you are a part of this industry and especially the food business, it will be imperative to follow the golden rules. Choosing the choicest beverages and highly palatable delicacies happens to be an important task. You need to browse through various options, identify taste patterns, and then prepare your menu with utmost creativity. It goes without saying that these operations demand professional assistance which is the key to achieving unmatched success.

Aspects to consider:

When it comes to launching your dream restaurant, food joint, or eatery, it becomes crucial to opt for the right suggestions. Your associations with a highly proficient Restaurant Management Consultant can be beneficial in ways more than one. Apart from the food, beverage, and desserts, they will also help you walk through some of the other processes. These aspects include:

• The décor
• Food presentation
• Restaurant appearance
• Aesthetics
• Staff behavior
• Hospitality approaches
• Price and costs

Walking you through difficulties:

The aspects mentioned above play pivotal roles in the success of a restaurant. If you want your food joint to reach the summit of success, hiring the best Restaurant Management Consultant will be the best thing to do. From offering new concepts to analyzing the existing processes, a reputed and experienced professional will render comprehensive assistance. Owners will have the opportunity to identify the strengths and weaknesses of their place, along with knowing the avenues of improvement.

How can you teach your audience?

Most of the times, food-joint owners and restaurateurs fail to comprehend the importance of professional consultations. It becomes highly crucial to find an answer to the following question. ‘Why do I need to hire consultants in the first place’? Benefits of hiring professionals are many. You just need to identify their advantages and convince your audience about the same!

1. Global F&B consultation:

As a restaurateur, you would love to place your food-joint on the global map. Proficient consultants and experts will help you do so, by offering global F&B solutions. They will identify your resources and try to implement changes within the existing setup.

2. Crucial analysis:

Analyzing the processes and setup is also crucial. You need to understand the strengths and identify the weaknesses of the place. That will help you devise and incorporate crucial strategies.

3. Staff services:

The touch of warmth, a nice gesture, and smiling faces can make the day for your customers. It is right here that staff training emerges as a prime requisite. Your restaurant staff should know how to approach and deal with visitors.

4. Management training:

Critical problems can pop up anytime. Operational hassles are integral parts of the restaurant business, and you need proficient experts by your side. The leading experts will surely come up with the best support in this context.

5. Marketing:

Popularizing your venture is highly important. People won’t come to your place if they don’t know about it. Professional consultations will be must-haves in these cases.
Final thoughts:

If you wish to launch the biggest Boutique hotel, then these tips will be the right resources for you.

Apply These 8 Secret Techniques To Improve Restaurant Design Concepts

When it comes to restaurant design concepts you need to think about ideas that cater to your needs within budget. However, to kill two birds with one stone is an art that you need to achieve with time. There are plenty of ideas that can be used for designing the plush interiors of the restaurant but what you need to ensure that the ideas do not fall flat when you have invested substantial amount. It is not just about the business thriving in an ambiance but the amount of profit must match after putting the effort and hard-earned money. For a restaurant, you are likely to have diverse clientele but everything that you serve must have unique appeal along with the atmosphere in the interior.

1. Color of the interior

This is one of the most important aspects which remain in the mind of the customer during repeated visits and psychologists have always stated that it affects the mind deeply. Depending on the hours of operation and the kind of clients that you expect, using bold or neutral shades make sense in more ways than one for improving restaurant design concepts from the old to the new.

2. Display in the window

This is one of the things that attract those customers who may not have visited your restaurant but the display in the window evokes a certain amount of curiosity among them. For restaurant design concepts you can keep the glass clear or use different designs that do not block the natural light. It is all about taking things into stride and following the ride mode of design.

3. Lighting and fixtures

Lighting is one of the things you cannot compromise in a public place but using fixtures that make the restaurant look dull is not the way to go. Not only is it important to highlight certain area but you will also get the opportunity to hide the flaws.

4. Remodeling the restroom

This is one of the areas that most restaurant owners neglect but you may need to remodel the restroom for embracing the rules of hygiene. People are likely to turn their back on those places with unclean toilets.

5. Food to serve

One of the secrets that help you enhance the experience of the restaurant and is an important part of improving the concept is in the food that you serve to the customers. There is no place for rigidity rather you need to be flexible all the way.

6. Improving the thoughts

Whether it is a decoration of the restaurant or the food and the kind of arrangements you want to make, you need to improve your thoughts to a great extent. Sticking to the age-old norms will not yield any results.

7. Changing the layout

A restaurant is no longer for the passerby but for those people who come here to satiate the stomach. With a proactive approach and changes in the layout, you enter a new realm of designing the interior.

8. Changing seating capacity

You may not increase the number of chairs solely but to do something to change the seating arrangement which makes a restaurant look less clumsy.

Moving on is an art:

Changing the interior of a restaurant requires dedication and excellent skills of thinking what works in your favor. The art of moving on is not easy to achieve but you can take time and improve the concept in the most appropriate manner.

What To Look For In A Good Steel Fabricating Company

Most buildings and infrastructures today are made of a combination of various supplies or materials. Steel, of course, is one of the core materials used in various building and construction projects.

In the building and construction industry, fabricated steel is used for and in different applications. Fabricated steel refers to steel components that are manufactured, assembled, and joined to form a complete frame.

The quality and appearance of fabricated steel that you will need for a particular project or application will depend greatly on the steel fabricating company you will choose. To make sure that you will get high-quality products or supplies, take note of the following tips when selecting a steel fabricating company:

Choose a steel fabrication company that has the experience and capability to work with a broad array of metals. For instance, one component of the infrastructure may require stainless steel as parts while in some areas, copper or mild steel may be needed. It is important to make sure that the fabricating company you choose can handle mild and stainless steel, copper, brass, bronze, aluminum, and other types of metal.

Select a fabricator that has various types of equipment capable of fabricating different materials. In steel fabrication, different techniques are used to form various kinds of metal. For instance, the techniques for forming and welding stainless steel are different from the ones used on aluminum. As such, the fabricating company should have all the necessary types of machinery capable of handling all possible needs. Generally, the company’s range of equipment should be able to cut, punch, drill, form, weld, and polish the materials you will need.

Go with a company that has talented, skilled and qualified craftsmen who have experience in different types of steel fabricating techniques. To have high quality fabricated steel, in addition to the equipment, the company should boast of only the best craftsmen as well. The steel fabricating company should have or employ the best methods of training their personnel so that the “tricks of the trade” can be passed down from person to person.

Lastly, choose a company that is capable of handling both high and low volume projects. Whether your demand for fabricated steel is large or small, the last thing you want is your order not being delivered to you on time or not delivered at all. Take the time to find out if the company always delivers what they promise by checking out customer feedback or reviews which you can read online.

10 Must Know Facts Before You Buy A Concrete Plant

1. More expensive doesn’t mean better!

Every concrete batch plant manufacturer claims to have the best plant for one reason or another, but go ahead and do your research. You will find most reputable manufacturers use similar materials, similar thicknesses and similar design principles. Maybe a ready mix or precast plant is more expensive because it has more indicators, large capacities or other reasons; but more expensive doesn’t necessarily mean better.

2. Concrete plants are NOT One Sized fits all

Concrete plants are everywhere. Busy construction shops to small precast garage shops. Some plants have mixers, some plants use trucks to mix. Some plants produce 100+ yds per hour, some plants produce 1-10 yds per hour. Buying your first concrete plant? Do your research. Have a good idea of what you need before you get too serious on pricing and plant design.

3. Made in the USA is the Best.

Don’t let anybody tell you any different. American made with steel from the USA will still give you a better concrete plant than any import product. Why? The steel. The USA still manufactures the world’s finest steel. Other parts of the world use cheaper steel from Asian sources that are inconsistent with quality and specifications. A concrete batching plant is mostly a steel product. Don’t skimp on the most important part of the concrete batch plant!

4. High storage capacity does not mean high hourly production.

Storage is storage. Production is how fast the plant can make concrete. The production will be based on the transfer conveyors size, batcher sizes and maybe mixer size if applicable. The Storage is based on how much materials can be fit into bins. Some plants have relative low amount of materials storage but are very high production, while other large plants are slow, but have lots of material. If you are thinking about buying a concrete plant, you will have to ask yourself what’s important in your business model?

5. Precast concrete plants use batch mixers – Ready mix concrete plants use mixer trucks

The equipment weighs and brings the ingredients of the concrete together, but they still have to be mixed together. What we commonly call Ready Mix plants will use a truck with a mixer mounted to it to mix the concrete from the plant while in transit to the concrete plant. Precast, Paving, and Central mix plants have a mixer at the plant that mixes the materials together at a high rate of speed. The mixed concrete is then loaded into a cart, dump truck or other way of moving the concrete to its final destination.

6. Accumulative weighing is different from Decumulative weighing

Accumulative weighing is where material is dropped from a hopper into a scale. Once the scale has all the material needed, the material is loaded into the truck or mixer. Decumulative weighing, sometimes called reverse weighing used the hopper holding the material as the scale, dropping the required amount of material from the scale/hopper onto a conveyor for loading until the hopper has the proper weight. Everyone has their own opinions on what is better and why.

7. Control systems are not always automatic

Every plant needs to be controlled, and not many are suing manual levers and scale dials. Today, basic concrete plants use a manual control system with push button and indicator displays. Operator pushes button they have the right amount of material then goes to the next. An automatic control is simple and accurate, every time. Operator pushes button, and the entire batch of concrete is weighed out and dispensed in the most efficient manner possible.

8. Portable doesn’t mean easy to move

Someone just read this title and started laughing. Seriously, readers who have been around concrete plants or ever moved a concrete plant know what I’m talking about. Portable could mean that it is so large it won’t fit on a trailer and has specially manufactured axels mounted to the frame, making it “portable”; but it still requires 2 cranes to setup.

9. Don’t forget the shipping

Shipping a concrete plant can be expensive. Oversized loads, escort cars and special permit fees are not uncommon with some concrete plants. Shipping is rarely included in the price of a concrete plant, but it can be a significant expense you should be prepared for.

10. After purchase support is much more valuable than pre purchase salesmanship

Oh the stories! Not all, but some salesmen will say anything to close the deal. Customer recently told me a competitor wouldn’t offer factory setup support, but the salesman assured he would be onsite the day of delivery with his boots and gloves on. I’ll let you figure out how that one ended.

Ask specific questions of what happens after the equipment is delivered. What is something doesn’t work as promised? Who is responsible if field repairs are needed? How is technical support handled now and in the future?

3 Steps to Increase Concrete Plant Hourly Production Rate

A popular misconception is that an older concrete plant can’t produce as much as a new concrete plant. The reality is that age makes minimal difference on the speed of a concrete plant. Yes, in many cases older plants have smaller batchers and conveyors making them slower, but the lower production is because of the smaller components not the age of the plant.

It is not uncommon for a concrete plant to slow and loose production over time but in most cases this slowing is caused by a mechanical failure somewhere on the plant, settings on an automatic not being optimized for plant performance, or a combination of the a control system being programmed to slow one or more parts of the plant in an attempt to solve one or more other problems with the concrete plant.

It won’t be possible in all cases to improve the speed of your concrete plant, but may plants get an extra load an hour just be improving the plant function. Other concrete plants may get extra production by modifying the slowest system to improve production.

The actual process of increasing our concrete plants speed is in reality a series timing and measurements to determine how fast your plant is currently operating as well as its maximum potential as configured.

1. Evaluate the timing of each major system. Over the course of several batches, using a stop watch time the how long it takes each of your major process from start to completion. If there are pauses in the process identify the length and reason of the pause.

Major systems include the storage, weighing and discharging of Cement, Aggregate, Water and Admixtures. Each of these major systems should be detailed and timed. Best practice is to time each system three or more times looking for consistency and an average rate.

2. Determine the maximum speed for each of your systems. This is definitely the most difficult step. It is also important to identify the common specifications that determine a plants speed. Specifically the width and speed (feet per second) of the transfer conveyor, the diameter of cement augers and gates, and the diameter of the water line. Armed with this information you will be able to identify a reasonable maximum speed of each system.

When formally evaluating a concrete plant best practice is to have an engineer take all of the specifications and calculate the maximum rates. If your company employs an engineer, they will in most cases be able to complete these reasonably simple calculations. For most companies without a staff engineer you may be able to get answers for an internet search, or many material handling equipment firms and manufacturers will calculate these rates for you at low or no cost.

It is important to understand your maximum production can only be as fast as your slowest system. These steps however will let you identify your slowest system and you may be able to selectively upgrade, replace or modify the plant to improve production.

3. Armed with the maximum rates and the actual operating speeds of your equipment you can now determine if your plant is operating at its maximum speed. If you are able to increase the speed of your slowest system you will be increasing the overall production of your plant.

5 Tools Everyone In The Window Industry Should Be Using

The window installation profession is a combination of two different industries that merged together. It is the result of the synergetic relationship between building construction and glass making. Although the glass industry began to take shape in the 19th century, large industrial strength, storm proof windows only became available in the late 20th century.

During this time, the window industry was revolutionized because of the growing spotlight of urbanization and the increased demand for higher quality windows. In light of this revolution, new equipment, and modern technology was also introduced.

Nonetheless, the reason for failure for most window industry driven entrepreneurs is the lack of modern technology. In this article, we take a look at some of this modern technology – a must for brick and mortar window manufacturing titans and a necessary start for entrepreneurs looking to enter into this lucrative industry.

1. Single Profile Lamination Machine:

This machine introduced by FUX makes it possible to laminate one single profile in the first run. Single profile lamination machines craft the window in any color desired. This machine is easy to set up, can be run for long periods of time and can also be used by a single worker.

2. Karcher WV2 Vacuum:

One of the best and the quietest vacuums in the market today is the Karcher WV2 Vacuum. This vacuum cleaner helps in cleaning windows, removing all the dust and dirt particles, without putting any scratches on the windows. The Karcher WV2 Vacuum’s customized features also make this vacuum cleaner one of the best options for window cleaning businesses.

3. Window Trigger Spray Mop:

One of the most important things a window cleaning industry expert needs is a ladder to clean high windows. However, if you have an alternative, which can help you clean out-of-reach windows, easily and efficiently, would it not be more suitable? The Window Trigger Spray Mop helps in reaching higher windows, and cleaning them efficiently, without having to set up a ladder every time.

4. H2O HD Steam Cleaner:

If you are running a steam cleaning business, one of the most important things you’ll need is a steam cleaner. The H2O HD Steam Cleaner is a versatile steam cleaner which has a removable and smaller handheld shoulder attachments. This device can be used to clean upholstery and windows, without any chemical aftereffects.

5. Makita Deltagon Drill Bits:

The latest Makita Deltagon drill bit has three cutting edges, rather than the traditional two-edged bits. These help in making more accurate holes in any type of material, including wood and glass, making it perfect for frames and windows. Moreover, this drill bit helps in providing more stability to the professional, who is using this for holes in windows, without damaging the surrounding area.

The above-mentioned list of tools are important for every small-scale business, entrepreneurs that are just starting and even multinational corporations looking to pivot into a new space. When it comes to running a window driven business in this competitive market make sure you have these tools, or similar versions available in your inventory.

5 Tools Everyone In The Window Industry Should Be Using

The window installation profession is a combination of two different industries that merged together. It is the result of the synergetic relationship between building construction and glass making. Although the glass industry began to take shape in the 19th century, large industrial strength, storm proof windows only became available in the late 20th century.

During this time, the window industry was revolutionized because of the growing spotlight of urbanization and the increased demand for higher quality windows. In light of this revolution, new equipment, and modern technology was also introduced.

Nonetheless, the reason for failure for most window industry driven entrepreneurs is the lack of modern technology. In this article, we take a look at some of this modern technology – a must for brick and mortar window manufacturing titans and a necessary start for entrepreneurs looking to enter into this lucrative industry.

1. Single Profile Lamination Machine:

This machine introduced by FUX makes it possible to laminate one single profile in the first run. Single profile lamination machines craft the window in any color desired. This machine is easy to set up, can be run for long periods of time and can also be used by a single worker.

2. Karcher WV2 Vacuum:

One of the best and the quietest vacuums in the market today is the Karcher WV2 Vacuum. This vacuum cleaner helps in cleaning windows, removing all the dust and dirt particles, without putting any scratches on the windows. The Karcher WV2 Vacuum’s customized features also make this vacuum cleaner one of the best options for window cleaning businesses.

3. Window Trigger Spray Mop:

One of the most important things a window cleaning industry expert needs is a ladder to clean high windows. However, if you have an alternative, which can help you clean out-of-reach windows, easily and efficiently, would it not be more suitable? The Window Trigger Spray Mop helps in reaching higher windows, and cleaning them efficiently, without having to set up a ladder every time.

4. H2O HD Steam Cleaner:

If you are running a steam cleaning business, one of the most important things you’ll need is a steam cleaner. The H2O HD Steam Cleaner is a versatile steam cleaner which has a removable and smaller handheld shoulder attachments. This device can be used to clean upholstery and windows, without any chemical aftereffects.

5. Makita Deltagon Drill Bits:

The latest Makita Deltagon drill bit has three cutting edges, rather than the traditional two-edged bits. These help in making more accurate holes in any type of material, including wood and glass, making it perfect for frames and windows. Moreover, this drill bit helps in providing more stability to the professional, who is using this for holes in windows, without damaging the surrounding area.

The above-mentioned list of tools are important for every small-scale business, entrepreneurs that are just starting and even multinational corporations looking to pivot into a new space. When it comes to running a window driven business in this competitive market make sure you have these tools, or similar versions available in your inventory.